steel fabrication equipment metal working machines

Gantry Plate Processing – GEMINI

Plates

steel fabrication equipment

metal working machines

metal working equipment

electric winch

forging equipment

sheet metal fabrication machines

used metal brakes and shears

fabrication machinery dealers

aluminum forging manufacturers

small drill machine

CNC Controlled Machines

machine tool

plate drilling

steel fabrication

beam welding

plate nesting

beam coping

tekla import

transmission tower

beam drilling

bar nesting

DSTV import

steel fabrication equipment

metal working machines

metal working equipment

electric winch

forging equipment

sheet metal fabrication machines

used metal brakes and shears

fabrication machinery dealers

aluminum forging manufacturers

small drill machine

CNC Controlled Machines

machine tool

plate drilling

steel fabrication

beam welding

plate nesting

beam coping

tekla import

transmission tower

beam drilling

bar nesting

DSTV import

steel fabrication equipment

metal working machines

metal working equipment

electric winch

forging equipment

sheet metal fabrication machines

used metal brakes and shears

fabrication machinery dealers

aluminum forging manufacturers

small drill machine

CNC Controlled Machines

machine tool

plate drilling

steel fabrication

beam welding

plate nesting

beam coping

tekla import

transmission tower

beam drilling

bar nesting

DSTV import

steel fabrication equipment

metal working machines

metal working equipment

electric winch

forging equipment

sheet metal fabrication machines

used metal brakes and shears

fabrication machinery dealers

aluminum forging manufacturers

small drill machine

CNC Controlled Machines

machine tool

plate drilling

steel fabrication

beam welding

plate nesting

beam coping

tekla import

transmission tower

beam drilling

bar nesting

DSTV import

steel fabrication equipment
metal working machines
metal working equipment
electric winch
forging equipment
sheet metal fabrication machines
used metal brakes and shears
fabrication machinery dealers
aluminum forging manufacturers
small drill machine
CNC Controlled Machines
machine tool
plate drilling
steel fabrication
beam welding
plate nesting
beam coping
tekla import
transmission tower
beam drilling
bar nesting
DSTV import
steel fabrication equipment
metal working machines
metal working equipment
electric winch
forging equipment
sheet metal fabrication machines
used metal brakes and shears
fabrication machinery dealers
aluminum forging manufacturers
small drill machine
CNC Controlled Machines
machine tool
plate drilling
steel fabrication
beam welding
plate nesting
beam coping
tekla import
transmission tower
beam drilling
bar nesting
DSTV import
FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of… FICEP HK has participated in MACHINE TOOL/MANUFACTURING INDONESIA from 30 November to 3 December 2016. We’d like to thank everyone for joining us and we look forward to seeing you soon FICEP Hong Kong is grateful to participate in the Min Dhama Opening Ceremony in Myanmar. The new plant is equipped with FICEP CNC automated lines, and complete with the Band Saw Cutting machine – Katana as… JIMTOF 2016 – The 28th JAPAN INTERNATIONAL MACHINE TOOL FAIR was from November 17th to November 22nd. We would like to give thank to all the Visitors and also our Agent – Correns Corporation for their full support. Indonesian map made with our Gemini 25 HPE: Impressive piece of art as background of reception area at our Customer in Indonesia. Drilled in full automatic way by their Gemini 25 HPE. Also the front of…

Gantry Plate Processing – GEMINI

Gantry Automatic CNC Drilling, Milling and Thermal Cutting System for large plates

The Ficep Gemini is the complete plate working solution for fabricators and manufacturers of all sizes. The inbuilt flexibility of the Gemini concept means that you only buy the machine you need. Gemini will give you the lowest cost due to its maximum flexibility, high productivity and minimal floor space.
The focus of the Gemini design is to provide the shortest floor to floor times for your standard work with lowest cost tooling and flexibility for the occasional and unusual. The Gemini handles from light to heavy plate for thermal cutting, marking, milling, drilling, tapping, beveling and more all on one system with unprecedented accuracy.

CUTTING

Supplied with plasma and optional oxy-fuel torches, depending on the model the Gemini can cut plates from 1/8” (3 mm) to 12” (305 mm) in steel and from 1/8” (3 mm) to 1-1/2” (40 mm) in stainless, brass and aluminum. Machine repeatability of .004” (.1 mm) ensures quality parts for better fit up and less welding time. For heavy plate work, the Gemini can be supplied with up to three oxy-fuel torches for accurate stripping or multiple part cutting. The HD and XD Geminis can also be fitted with two plasma or oxy-fuel bevel heads or one of each.

BEVELING

The Gemini can make weld preps either by milling, plasma or oxy beveling. For precision bevels, milling is more accurate and for small internal bevels is often faster. In some cases the mechanical beveling on the Gemini can eliminate the need for plasma beveling.
A big advantage of machining is that tapering for but welds of different thicknesses and J groove bevels can also be produced. Where applicable J preps can halve the welding time compared to conventional Y or K preparation
For variable bevels, large parts and K preps, plasma beveling is the most economical process and the Gemini bevel head is one of the most flexible available. For heavy plate work auto- rotating triple oxy heads are available.

MARKING & SCRIBING

The Gemini can be furnished with a wide variety of marking devices depending on your needs. Fabrication and bending lines can be indicated with a scribing tool, plasma or flame powder marking. Identification marks and part numbers for fabrication can be added with the scribing tool, plasma marker or a pin marker.
Deeper marking suitable for viewing after painting or galvanizing can be performed with a scribing tool . Locations for the positioning and welding of parts with reference points are produced with the scribing tool. You can even scribe the part number of the matching part so that the component becomes it’s own traveling assembly instruction. In many cases for large fabrications the savings in time and errors from marking out on the machine are so large that they can pay for the machine even without cutting and machining savings.

DRILLING & TAPPING

The precision of the Gemini provides unprecedented accuracy of both hole to hole and hole to edge locations. The high speed positioning with wide area clamping provides very high productivity.
For larger holes the Gemini’s helical milling and thread milling capabilities provide superior hole quality at vastly reduced tooling cost compared to standard drilling techniques. This can even be done even in 500 Br. material if needed. Gemini can mill holes with exceptional accuracy (<0.004” (.1 mm) tolerance on diameter and concentricity.
For many applications, tapped or shaped holes in the components can reduce welding, fitting and assembly time. Special holes for coach bolts, plow bolts and blade bolts can also be produced in one setup. This is especially useful in mining and earth-moving equipment. For tapping, the digital control system provides high quality threads on tapped holes as small as 1/8” (3 mm) for cable clips, etc. and up to 15/16” (22 mm) for structural bolts. In hard materials or holes up to 350 diameter thread milling is a very simple way of producing high quality threads with low tooling costs.

SURFACE AND SLOT MILLING

On machine parts and many structural detail items, slotted holes, milled bearing or mating surfaces, etc. are required. The accuracy of the Gemini in both cutting and machining means that many of these operations can be performed on the stock plate, thus eliminating the expense, handling cost, floor space and lead-time of secondary operations.
For fabrication the milling of weld prep surfaces can drastically reduce welding costs. For example milling the profile of a column into a base plate can reduce welding time by 75% because you can guarantee full contact from the column to the base plate.
For seal surfaces for example on flame proof cabinets not only can we guarantee a flat seal mounting surface but if necessary an O-ring groove can be machined into the surface.
A unique capacity of the Gemini is precision tab and slot preparation. Often tab and slot assembly is difficult to work with plasma cut slots because the tolerance on the slot needs to be so large that the accuracy of the assembly is compromised. A milled slot can be made to exactly fit the tab so assembly fit-up is much tighter therefore dimensional accuracy of the final assembly is much higher.

GEMINI

MODEL G25 HPEG32 HPEG36 HDG36 XD
MATERIAL DATA
Plate thickness (min.)mm55510
Plate thickness (max.)mm8080127305
Plate dimension (min.)mm800 x 1250800 x 1250800 x 1250800 x 1250
Plate dimension (max.)mm2540 x 24000
(2000 with bevel)
3100 x 24000
(2540 with bevel)
3600 x 24000
(3200 with bevel)
3600 x 24000
(3200 with bevel)
AXES
CNC interpolated axesno.553 or 5 (6 or 9)3 or 5 (6 or 9)
CNC total axesno.151510 (18)12 (20)
Plasma torches (option)no.111 (2)1 (2)
Plasma bevel torches (option)no.111 (2)1 (2)
Oxy-fuel torches (option)no.3333
DRILLING UNITS
Vertical drilling headno.111 (2)1 (2)
Tools per drilling headno.8 (24)8 (24)2416
Spindle RPMrpm6000 (7000)6000 (7000)6000 (7000)4500 (5000)
Spindle taperISO 40ISO 40ISO 40ISO 50
Spindle lubrificationinternalinternalinternalinternal
Spindle at S3 ratingkW15152658
Hole diameter drilling (max.)mm40404080
Hole diameter interpolated milling (max.)mm250250400400
INSTALLATION
Working level height (approx)mm700700700700

GEMINI

  • Twin beam box construction for minimum deflection when machining.
  • Fanuc CNC controls for productive operational reliability and world-wide service support.
  • High precision hardened and ground helical rack on the X & Y&U axes
  • Simple floor mounted installation without the need for special foundations.
  • Minimal footprint.
  • High speed milling and drilling with 7000 RPM spindle speeds and automatic tool changer.
  • Integrated automatic plate clamping requires not set up and eliminates vibration to achieve high rates of productivity and tool life.
  • Precision laser for plate referencing eliminates the need to square plates prior to processing.
  • Secondary X axis increases productivity and permits milling without the need to position the gantry.
  • Tool changing occurs while the plate remains clamped for precision tapping, countersinking, boring and milling.
  • Helical milling for larger holes with low cost tooling.
  • Face milling for bearing surface in construction/machine applications and columns in structural steel fabrication.

Marking Unit

The marking unit is suitable to mark the upper side of the plate and its cross positioning is obtained through the Y axis.

It is fitted with a disc holder for characters whose rotation is CNC controlled by means of a servomotor.

Scribing

Device for automatic scribing operations through drilling unit. This device is supplied with a special tool and a self-adapting system, which is automatically adjusted according to the material deformation.

The supply also includes all necessary software-hardware implementations

Kindly click the links below to download the catalogs

gemini_gb_2014 pdf file download

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